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Typical Properties of Common Rubber Compounds
Physical Properties: What you can't see can definitely hurt you...
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Full line of Neoprene, Buna-n (nitrile, NBR), EPDM, Silicone, Viton (fluoroelastomer), SBR, Urethane, TPR (thermoplastic rubber), Perfluoroelastomers (e.g. Kalrez), Butyl...Selections include many commercial and high grades, classes, and engineered compounds including special application varieties like Cloth/Wire Inserted, Impregnated (silver, carbon, fiberglass, etc.), Electrically Conductive/Insulating, RF/EMI shielding, UL rated, FDA/Mil Spec grades...
Most elastomer compounds available in full or partial rolls or sheets, or slit, sheared or blanked to order, as well as die cut, extruded, molded, waterjet or otherwise fabricated custom shaped components.
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The following table gives general information regarding common rubber genres
and is intended to aid in material selection
and design of rubber parts and products. Rubber compounding is a very broad
and technical field, as basic elastomers are typically mixed with various
chemicals and ingredients (and even with each other) to obtain desired physical
properties and control costs. (Yes, like everyone else, rubber
manufacturers are constantly seeking ways to cut their costs, including
cheapening their products.)
Most commercial rubber products are made to proprietary formulas held in
confidence by the companies producing them. There are, therefore, literally
infinite possible formulations within each genre of rubber listed below...and
(consumer beware) THEY ARE NOT ALL EQUAL! A wide range of
variations on physical properties like tensile strength, elongation percentage,
and abrasion resistance can be found amongst different commercial rubber
products made of the same basic elastomer -- and these are all factors that
usually greatly affect the quality and durability of rubber seals, cushions, and
other rubber products. Other factors like chemical resistance and
temperature range also vary, but normally to a lesser degree, which makes the
following information useful for the purpose of pointing in the right general
direction as far as a rubber compound is concerned. (continued below)
Typical Properties of Common Elastomers (Rubber Compounds)
|
Common Name(s)5 |
Designation2 |
Composition |
General Properties1 |
General Chemical Resistance3 |
|
Resistent to: |
Attacked by: |
|
Neoprene |
CR |
Chloroprene |
Good Weathering Resistance. Flame
retarding. Moderate resistance to pertroleum-based fluids. |
Moderate chemicals and acids,
ozone, oils, fats, greases, many oils, and solvents. |
Strong oxidizing acids, esters,
ketones, chlorinated, aromatic and nitro hydrocarbons. |
|
EPDM |
EPDM, EPM |
Ethylene-propylene- diene;
Ethylene-propylene |
Excellent ozone, chemical, and
aging resistance. Poor resistance to pertoleum-based fluids. |
Animal and vegetable oils, ozone,
strong and oxidizing chemicals. |
Mineral oils and solvents,
aromatic hydrocarbons. |
|
Buna-N |
NBR |
Nitrile-butadiene |
Excellent resistance to pertoleum-based
fluids. Good physical properties. |
Many hydrocarbons, fats, oils,
greases, hydraulic fluids, chemicals. |
Ozone (except PVC blends), ketones,
esters, aldehydes, chlorinated and nitro hydrocarbons. |
|
Silicone |
Q, Si |
Polysiloxane |
Excellent high and low temperature
properties. Fair physical properties. |
Moderate or oxidizing chemicals,
ozone, concentrated sodium hydroxide. |
Many solvents, oils, concentrated
acids, dilute sodium hydroxide. |
|
SBR |
SBR |
Styrene-butadiene |
Good physical properties and
abrasion resistance. Poor resistance to petroleum-based fluids. |
Most moderate chemicals, wet or
dry, organic acids, alcohols, ketones, aldehydes. |
Ozone, strong acids, fats, oils,
greases, most hydrocarbons. |
|
Butyl |
IIR |
Isobutene-isoprene |
Very good weathering resistance.
Excellent dialectric properties. Low permeability to air. Good physical
properties. Poor resistance to petroleum-based fluids. |
Animal and vegetable fats, oils,
greases, ozone, strong and oxidizing chemicals. |
Petroleum, solvents, coal tar
solvents, aromatic hydrocarbons. |
|
Natural, Gum Rubber |
NR |
Isoprene, natural |
Excellent physical properties
including abrasion and low temperature resistance. Poor resistance to
petroleum-based fluids. |
Most moderate chemicals, wet or
dry, organic acids, alcohols, ketones, aldehydes. |
Ozone, strong acids, fats, oils,
greases, most hydrocarbons. |
|
Isoprene, Polyisoprene |
IR |
Isoprene, synthetic |
Similar to natural rubber. |
Similar to natural rubber. |
Similar to natural rubber. |
|
Hypalon |
CSM |
Chloro-sulfonyl- polyethylene |
Excellent ozone, weathering, and
acid resistance. Good and abrasion and heat resistance. Fair resistance to
petroleum-based fluids. |
Similar to Neoprene with improved
acid resistance. |
Concentrated oxidizing acids,
esters, ketones, chlorinated, aromatic, and nitro hydrocarbons. |
|
Acrylic, Poly Acrylate |
ABR, ACM |
Acrylate-butadiene, copolymer of
acrylic ester and acrylic halide |
Excellent resistance to high
temperature, oil and air, ozone, and weathering. Poor low temperature
properties. Not recommended for water service. |
Ozone, extreme pressure,
lubricants, hot oils, petroleum solvents, animal and vegetable fats. |
Water, alcohols, glycols, alkali,
esters, aromatic and halogenated hydrocarbons, phenol. |
|
Urethane |
AU, EU |
Polyethylene-apdate, Poly (oxy-1,
4, butylene) ether |
Good aging and excellent abrasion,
tear, and solvent resistance. Poor high temperature properties. |
Ozone, hydrocarbons, moderate
chemicals, fats, oils, greases. |
Concentrated acids, ketones,
esters, chlorinated and nitro hydrocarbons. |
|
Chlorinated- polyethylene |
CPE |
Chlorinated- polyethylene |
Excellent ozone and weathering
resistance; good heat resistance. Moderate resistance to petroleum-based
fluids. |
|
|
|
Viton4, Fluoro-elastomer |
FPM |
Hexaflouropropylene- vinylidene
flouride |
Excellent oil and air resistance
both at low and high temperatures. Very good chemical resistance. |
All aliphatic, aromatic and
halogenated hydrocarbons, acids, animal and vegetable oils. |
Ketones, low molecular weight
esters and nitro containing compounds. |
|
Butadiene rubber |
BR |
Polybutadiene |
Excellent abrasion resistance and
low temperature properties. High resilience. |
Similar to SBR |
Similar to SBR |
|
Kalrez4 |
AFMU |
Tetraflouroethylene-
flouronitrosomethane- perflourobutyric acid |
Excellent chemical resistance.
Excellent high and low temperature properties. |
|
|
|
Hydrin, Herchlor |
CO |
Polychloromethyl oxirane |
Excellent oil and ozone
resistance. Good flame resistance and low permeability to gases. Fair low
temperature properties. |
Similar to nitrile with ozone
resistance. |
Ketones, esters, aldehydes,
chlorinated and nitro hydrocarbons. |
|
ECH, Hydrin, Herchlor |
ECO |
Ethylene oxide and chloromethyl
oxirane |
Good low temperature properties.
Excellent oil and ozone resistance. Fair flame resistance. Low permeability
to gases. |
Similar to nitrile with ozone
resistance. |
Ketones, esters, aldehydes,
chlorinated and nitro hydrocarbons. |
|
Fluoro-silicone |
FSi |
Flourocarbon |
|
Moderate or oxidizing chemicals,
ozone, aromatic chlorinated solvents, bases. |
Brake fluids, hydrazine, ketones. |
(continued from above)
Dealers of rubber products will generally be happy to accommodate requests as
generic as 'Neoprene', 'Silicone', or any other class of rubber, but that
doesn't necessarily serve the consumer's interest. At least some of the
features listed above and/or others are usually directly relative to the overall
performance and cost of a rubber product, especially regarding the longevity of
its elastomeric properties. In general, cheaper grades of rubber carry
less resistance to elements and stresses that breakdown the molecular structure
of rubber, making it stiff and brittle rather than rubbery. Physical
testing can determine how well a rubber seal or gasket, for instance, works in a
given application, but only laboratory tests can reveal the underlying qualities
that bear upon how long it will work.
No reputable rubber compounder would mix, mold, extrude, or calender rubber
without testing its physical properties, and consumers should know that this
information bears directly on the true value of the materials they offer.
For various, mostly benign reasons, physical properties are often only available
on request, but they should be readily available from any reputable
dealer of rubber products.
In many cases it is well worth a few pennies more to get a rubber gasket or
seal that is more likely to perform better for longer, but it is always worth
while to know what your buying. If you wouldn't buy a tire without
knowing its mileage rating, don't buy rubber products without comparing physical
properties.
Related Pages:
Resources, Links, Technical Information on Elastomers (rubber)
Footnotes
- From the "Sheet Rubber Handbook - Gasket and Packing
Materials" publication #IP-40 of the Rubber Manufacturers Association (RMA).
- ASTM D 1418-79
- 1979 Yearbook of the Los Angeles Rubber Group, Inc.
- "Viton" and "Kalrez" are registered trademarks of E.I.
Dupont, Inc.
- Boldface indicates standard material.
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