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Typical Properties of Common Rubber Compounds

Physical Properties: What you can't see can definitely hurt you...

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Metro carries a large and varied stock of sheet rubber productsFull line of Neoprene, Buna-n (nitrile, NBR), EPDM, Silicone, Viton (fluoroelastomer), SBR, Urethane, TPR (thermoplastic rubber), Perfluoroelastomers (e.g. Kalrez), Butyl...Selections include many commercial and high grades, classes, and engineered compounds including special application varieties like Cloth/Wire Inserted, Impregnated (silver, carbon, fiberglass, etc.), Electrically Conductive/Insulating, RF/EMI shielding, UL rated, FDA/Mil Spec grades...

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Most elastomer compounds available in full or partial rolls or sheets, or slit, sheared or blanked to order, as well as die cut, extruded, molded, waterjet or otherwise fabricated custom shaped components.

The following table gives general information regarding common rubber genres and is intended to aid in material selection and design of rubber parts and products.  Rubber compounding is a very broad and technical field, as basic elastomers are typically mixed with various chemicals and ingredients (and even with each other) to obtain desired physical properties and control costs.  (Yes, like everyone else, rubber manufacturers are constantly seeking ways to cut their costs, including cheapening their products.) 

Most commercial rubber products are made to proprietary formulas held in confidence by the companies producing them. There are, therefore, literally infinite possible formulations within each genre of rubber listed below...and (consumer beware) THEY ARE NOT ALL EQUAL!  A wide range of variations on physical properties like tensile strength, elongation percentage, and abrasion resistance can be found amongst different commercial rubber products made of the same basic elastomer -- and these are all factors that usually greatly affect the quality and durability of rubber seals, cushions, and other rubber products.  Other factors like chemical resistance and temperature range also vary, but normally to a lesser degree, which makes the following information useful for the purpose of pointing in the right general direction as far as a rubber compound is concerned.  (continued below)

Typical Properties of Common Elastomers (Rubber Compounds)

Common Name(s)5 Designation2 Composition General Properties1 General Chemical Resistance3
Resistent to: Attacked by:
Neoprene CR Chloroprene Good Weathering Resistance.  Flame retarding.  Moderate resistance to pertroleum-based fluids. Moderate chemicals and acids, ozone, oils, fats, greases, many oils, and solvents. Strong oxidizing acids, esters, ketones, chlorinated, aromatic and nitro hydrocarbons.
EPDM EPDM, EPM Ethylene-propylene- diene; Ethylene-propylene Excellent ozone, chemical, and aging resistance.   Poor resistance to pertoleum-based fluids. Animal and vegetable oils, ozone, strong and oxidizing chemicals. Mineral oils and solvents, aromatic hydrocarbons.
Buna-N NBR Nitrile-butadiene Excellent resistance to pertoleum-based fluids.   Good physical properties. Many hydrocarbons, fats, oils, greases, hydraulic fluids, chemicals. Ozone (except PVC blends), ketones, esters, aldehydes, chlorinated and nitro hydrocarbons.
Silicone Q, Si Polysiloxane Excellent high and low temperature properties.   Fair physical properties. Moderate or oxidizing chemicals, ozone, concentrated sodium hydroxide. Many solvents, oils, concentrated acids, dilute sodium hydroxide.
SBR SBR Styrene-butadiene Good physical properties and abrasion resistance.  Poor resistance to petroleum-based fluids. Most moderate chemicals, wet or dry, organic acids, alcohols, ketones, aldehydes. Ozone, strong acids, fats, oils, greases, most hydrocarbons.
Butyl IIR Isobutene-isoprene Very good weathering resistance.  Excellent dialectric properties.  Low permeability to air.  Good physical properties.   Poor resistance to petroleum-based fluids. Animal and vegetable fats, oils, greases, ozone, strong and oxidizing chemicals. Petroleum, solvents, coal tar solvents, aromatic hydrocarbons.
Natural, Gum Rubber NR Isoprene, natural Excellent physical properties including abrasion and low temperature resistance.  Poor resistance to petroleum-based fluids. Most moderate chemicals, wet or dry, organic acids, alcohols, ketones, aldehydes. Ozone, strong acids, fats, oils, greases, most hydrocarbons.
Isoprene, Polyisoprene IR Isoprene, synthetic Similar to natural rubber. Similar to natural rubber. Similar to natural rubber.
Hypalon CSM Chloro-sulfonyl- polyethylene Excellent ozone, weathering, and acid resistance.  Good and abrasion and heat resistance.  Fair resistance to petroleum-based fluids. Similar to Neoprene with improved acid resistance. Concentrated oxidizing acids, esters, ketones, chlorinated, aromatic, and nitro hydrocarbons.
Acrylic, Poly Acrylate ABR, ACM Acrylate-butadiene, copolymer of acrylic ester and acrylic halide Excellent resistance to high temperature, oil and air, ozone, and weathering.  Poor low temperature properties.  Not recommended for water service. Ozone, extreme pressure, lubricants, hot oils, petroleum solvents, animal and vegetable fats. Water, alcohols, glycols, alkali, esters, aromatic and halogenated hydrocarbons, phenol.
Urethane AU, EU Polyethylene-apdate, Poly (oxy-1, 4, butylene) ether Good aging and excellent abrasion, tear, and solvent resistance.  Poor high temperature properties. Ozone, hydrocarbons, moderate chemicals, fats, oils, greases. Concentrated acids, ketones, esters, chlorinated and nitro hydrocarbons.
Chlorinated- polyethylene CPE Chlorinated- polyethylene Excellent ozone and weathering resistance; good heat resistance.  Moderate resistance to petroleum-based fluids.    
Viton4, Fluoro-elastomer FPM Hexaflouropropylene- vinylidene flouride Excellent oil and air resistance both at low and high temperatures.  Very good chemical resistance. All aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Ketones, low molecular weight esters and nitro containing compounds.
Butadiene rubber BR Polybutadiene Excellent abrasion resistance and low temperature properties.  High resilience. Similar to SBR Similar to SBR
Kalrez4 AFMU Tetraflouroethylene- flouronitrosomethane- perflourobutyric acid Excellent chemical resistance.  Excellent high and low temperature properties.    
Hydrin, Herchlor CO Polychloromethyl oxirane Excellent oil and ozone resistance.  Good flame resistance and low permeability to gases. Fair low temperature properties. Similar to nitrile with ozone resistance. Ketones, esters, aldehydes, chlorinated and nitro hydrocarbons.
ECH, Hydrin, Herchlor ECO Ethylene oxide and chloromethyl oxirane Good low temperature properties.  Excellent oil and ozone resistance.  Fair flame resistance. Low permeability to gases. Similar to nitrile with ozone resistance. Ketones, esters, aldehydes, chlorinated and nitro hydrocarbons.
Fluoro-silicone FSi Flourocarbon   Moderate or oxidizing chemicals, ozone, aromatic chlorinated solvents, bases. Brake fluids, hydrazine, ketones.

(continued from above)

Dealers of rubber products will generally be happy to accommodate requests as generic as 'Neoprene', 'Silicone', or any other class of rubber, but that doesn't necessarily serve the consumer's interest.  At least some of the features listed above and/or others are usually directly relative to the overall performance and cost of a rubber product, especially regarding the longevity of its elastomeric properties.  In general, cheaper grades of rubber carry less resistance to elements and stresses that breakdown the molecular structure of rubber, making it stiff and brittle rather than rubbery.  Physical testing can determine how well a rubber seal or gasket, for instance, works in a given application, but only laboratory tests can reveal the underlying qualities that bear upon how long it will work. 

No reputable rubber compounder would mix, mold, extrude, or calender rubber without testing its physical properties, and consumers should know that this information bears directly on the true value of the materials they offer.  For various, mostly benign reasons, physical properties are often only available on request, but they should be readily available from any reputable dealer of rubber products. 

In many cases it is well worth a few pennies more to get a rubber gasket or seal that is more likely to perform better for longer, but it is always worth while to know what your buying.  If you wouldn't buy a tire without knowing its mileage rating, don't buy rubber products without comparing physical properties.

Related Pages:

Resources, Links, Technical Information on Elastomers (rubber)

Footnotes

  1. From the "Sheet Rubber Handbook - Gasket and Packing Materials" publication #IP-40 of the Rubber Manufacturers Association (RMA).
  2. ASTM D 1418-79
  3. 1979 Yearbook of the Los Angeles Rubber Group, Inc.
  4. "Viton" and "Kalrez" are registered trademarks of E.I. Dupont, Inc.
  5. Boldface indicates standard material.

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